OneBoxVision Blog

How to choose the best location for an inspection system?

Choosing the best location to install an inspection system on your production line can often be a difficult decision. The key factors in choosing where to install your inspection system are discussed in this article.  

Topics: Vision system solutions Print inspection systems Vision network Surface inspection systems

Productivity tool for printing applications

Operator Assist

Learn about how Operator Assist allows the operator to view a Full-Screen video of the material while being inspected in real-time. We added a new button to ImageFlow RT to launch the screen.

Topics: Print inspection systems Machine Vision ImageFlow Industry 4.0 Ireland

Building camera solutions  for converters

Inspection 4.0 for converters

The converting factory normally starts with a substrate. This can be paper , film, foil or sometimes a non-woven. More often than not it’s plastic film. Our  software is designed to inspect rolls or sheets of plastic. Usually a converter will pass the substrate through some other value added process, whether it’s printing, laminating, perforation or pouching. Sometimes it can be all of them.

Topics: Print inspection systems Surface inspection systems Plastic film inspection 100% Inspection

Key requirements when purchasing a 100% inspection system

What to look for when specifying a vision system?

Its all about delivering a quality solution within budget and on time. This can be summarized by looking at cost, capability, reliability and support. Most vision systems are now completely solid state, unless there are moving parts such as linear slides or conveyors to move your product. Modern systems use LED lighting , solid state cameras and often high performance processors with no mechanical disk drives.

Topics: Vision system solutions Building and buying vision systems Building vision networks

Process control for spun-lace using machine vision

Measure air permeability and density for SpunLace processes

There is a relationship between air permeability and fabric characteristics such as fabric weight, thickness and density for many non-woven types. Vision systems now seek to provide added value for producers by improving the capability around process control tasks such as formation analysis to enable this. 

Topics: Machine Vision Non-woven Inspection

A Vision Network is a key element of Industry 4.0

Why industry is beginning to integrate machine vision as part of their industrial network.  Industry 4.0's new way forward is to combine the use of embedded smart technology, imaging workstations and post processing solutions to optimize the productivity and to advanced automation. Lets look at what's involved in building a vision network.

Topics: Vision network Building vision networks Industry 4.0

How to specify a web inspection system?

The specification of a vision system for web and sheet operations, is key to a project's success. This article will focus you on the key issues that will help reduce cost of purchase while optimizing performance. The key sections are:

  • 3 key figures that will decide the cost of your inspection system.
  • 5 steps to categorizing defects.
  • The whole is greater than the sum of its parts.
  • 4 results gained from specifying your system correctly.

If you are part of a team that uses, purchases or plans capital expenditure for inspection systems, read more as this framework will add value.

Topics: Vision system solutions Building and buying vision systems 100% Inspection OneBox Vision

LAB Color at low cost for printers

OneBoxVision has  released online color monitoring for printing applications in ImageFlow. Now an operator can define multiple points on a job and measure the LAB value on each and every repeat. This is a simple to use and an absolute requirement for industrial printing applications. This capability enables long run color verification and also supports color standardization across lines and sites.

Topics: Print inspection systems

Gels in plastic film and using a camera system to count them

Gels are inherent in the extrusion process. Often the best way to control your process is to use a vision system to count. This is becoming  a common requirement for plastic film web and sheet producers. This article details the different applications that OneBoxVision offer for Gel counting. 

Topics: Vision system solutions Surface inspection systems Plastic film inspection

The questions to ask when purchasing to avoid obsolete camera inspection systems

System Overview

The goal of this document is to review the inspection system technically and to identify future support issues. The diagram above shows the 4 key areas that are then surveyed in detail below.

  1.  Camera system
  2. LED Lighting system
  3. Image processing system
  4. Software
Topics: Vision system solutions Print inspection systems Surface inspection systems Building and buying vision systems Building vision networks